Westerbeke 65B-FOUR Instalační manuál Strana 22

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COOLING
SYSTEM
\
RAW
WATER
COOLING
CIRCUIT
The raw water flow
is
created by a positive displacement
impeller pump. This pump draws water directly from the
ocean, lake, or river through a hose to the water strainer. The
raw water passes from the strainer through the heat
exchanger (through the heat exchanger tubes) where it cools
the engine' circulating fresh water coolant. The raw water is
then discharged into the water injected exhaust elbow, mix-
ing with and cooling the exhaust gasses. This mixture
of
exhaust gas and raw water is pushed overboard.
Raw
Water
Pump
The raw water pump is a self-priming, rotary pump with a
non-ferrous housing and a neoprene impeller. The impeller
has flexible vanes which wipe against a curved cam plate
within the impeller housing, producing the pumping action.
On no account should this pump be run dry as water acts as a
lubricant for the impeller. There should always be a spare
impeller and impeller cover gasket aboard (an impeller kit).
Raw water pump impeller failures occur when lubricant (raw
water) is not present during engine operation. Such failures
are not warrantable, and operators are cautioned to make sure
raw water flow
is
present at start-up.
NOTE:
Should a failure occur with the pumps internal parts
(seals
and
bearings), it may be more cost efficient to
purchase a new pump
and
rebuild the original pump as
a spare.
lnspe~ting/Changing
the
Raw
Water
Pump
Impeller
Close the raw water intake valve. Remove the pump cover
and, with the proper size impeller tool, carefully pry the
impeller out
of
the pump (the impeller can be pried out using
a pair
of
screwdrivers
if
an impeller puller is unavailable. Take
care not to tear the impeller). Install the new impeller and
gasket. Move the blades to conform to the curved cam plate
and push the impeller into the pumps housing. When
assembling, apply a thin coating
of
lubricant to the impeller
and gasket. Open the raw water intake valve. ·
Run the
!;:ngine
and check for leaks around the pump. Also
check for water discharge at the stern tube. Absence
of
w~ter
flow indicates the pump has not primed itself properly.
NOTE:
Never allow the pump to run
dry.
Even a short period
of
dry running may destroy the impeller.
RAW
WATER
PUMP
PN52650
INSPECTION:
CHECK
THE
BASE
OF
EACH
BLADE
BY
BENDING
VIGOROUSLY.
REPLACE
THE
IMPELLER
IF
THERE
ARE
ANY
CRACKS.
ANODE
DO
NOT
USE
SEALANT
··~
Heat
Exchanger
\
!(\~
,~·
.
/ /
~
/.DRAIN
CLEAN
AND
REUSE
ZINC
ANODES
The heat exchanger is a copper tube which encloses a num-
ber
of
small copper tubes. Raw water is pumped through the
small copper tubes and the freshwater coolant from the
engine
is
circulated around the copper tubes. The raw water
removes heat from the freshwater coolant.
Zinc
Anode
A zinc anode, or pencil, is located in the raw water cooling
circuit within the heat exchanger. The purpose
of
the zinc
anode is to sacrifice itself to electrolysis action taking place
in
the raw water cooling circuit, thereby reducing the effects
of
electrolysis on other components
of
tlie system. The con-
dition
of
the zinc anode should be checked monthly and the
anode cleaned
or
replaced as required. Spare anodes should
be carried on board.
NOTE:
Electrolysis action is the result
of
each particular
installation and
vessel location;
not
that
of
the generator.
If
the zinc pencil needs replacement, hold the hex boss into
which the zinc pencil
is
threaded with a wrench while loos-
ening the anode with another wrench. This prevents the hex
boss from possibly tearing off the exchanger shell. After
removing the zinc, note the condition
of
it. If the zinc is
in
poor condition, there are probably a lot
of
zinc flakes within
the exchanger. Remove the end
of
the heat exchanger and
clean the inside
of
all zinc debris. Always have a spare heat
exch:mger end gasket
in
case the present one becomes dam-
aged when removing the end cover. Replace the gasket (refer
to your engine model's heat exchanger end gasket part num-
ber), o-ring, cover, and install a new zinc pencil.
Heat
Exchanger
Service
After approximately 1000 hours
of
operation, remove, clean
and pressure test the engine's heat exchanger. (A local auto-
motive radiator shop should
be
able to clean and test the heat
::exchanger.)
NOTE:
Operating in silty and/or tropical waters may require
that a heat exchanger cleaning be performed more often than
every
1000 hours.
Engines
& Generators
16
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