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Westerbeke 4.0Kw BCDB 50Hz Instalační manuál Strana 7

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TABLE
OF
CONTENTS
Introduction
.........................
'"
.............................................
2
Fuel Additives ............................................................. 17
Warranty Procedures .................................................... 2
Spares ......................................................................... 17
Engine
Oil
Change
.........................
...................................
.18
Engine Oil Change ..................................................... 18
Oil Pressure ................................................................
18
Customer Identification Card ....................................... 2
Product
Software .......................................................... 2
Notes, Cautions and Warnings ..................................... 2
Remote
Oil
Filter
...............................................................
19
Installation .................................................................. 19
DC
Electrical
System
.........................................................
20
Description .................................................................
20
Engine 12 Volt
DC
Control Circuit.. .......................... 20
Battery Specification .................................................. 20
Battery Care ............................................................... 20
Glow Plugs .................................................................
20
DC
Electrical
System
Wiring
Diagram
..............................
21
DC
Electrical
System
Schematic
..
....................................
22
Remote
Control
Panel
Wiring
Diagram
.............................
23
Serial Number Location ............................................... 3
Understanding the Diesel Engine ................................. 3
Ordering Parts .............................................................. 3
Spares and Accessories ............................................... .3
Control
Panels
....................................................................
.4
Main
Panel ................................................................... .4
Remote Panel. ............................................................... 4
Diesel
Fuel,
Engine
Oil
and
Engine
Coolant..
.....................
5
Diesel Fuel ................................................................... 5
Care
Of
The
Fuel Supply ............................................
.5
Engine Oil .................................................................... 5
Oil Pressure .................................................................. 5
Starter
Motor
Troubleshooting
.........................................
2~
Engine
Troubleshooting
.....................................................
26.
Engine
Adjustments
..........................................................
28
Generator Frequency Adjustment .............................. 28
Fuel
Shutoff Solenoid ................................................ 28
Engine Coolant ............................................................. 5
Coolant Recovery Tank ................................................ 5
Preparations
for
Initial
Start-Up
.........................................
6
Prestart
Inspection
........................................................ 6
Generator Voltage ......................................................... 6
Drive Belt Adjustment ................................................ 29
Adjusting Drive Belt Tension ............................. 29
Torquing
The
Cylinder Head Bolts ............................ 29
Engine Compression ................................................... 29
Injection
Pump
Timing Adjustment .......................... .30
Valve Clearance Adjustment ......................................
31
Testing Fuel Injectors .................................................
31
Generator
Information
.......................................................
32
Use
of
Electric Motors ..............................................
.32
Required Operatin,.g Speed .........................................
32
Generator Troubleshooting ......................................... 32
Generator Maintenance .............................................. 32
Starting/Stopping
Procedure
..............................................
7
The Starting System ..................................................... 7
Remote
Starting Procedure .......................................... 7
Starting Under Cold Conditions ................................... 8
Stopping Procedure ....................................................... 8
Remote Stopping Procedure ......................................... 8
Safety Shut down Switches .......................................... 8
High Exhaust Temperature
Switch ....................... 8
High Water Temperature Switch ........................... 8
Low
Oil Pressure Switch ...................................... 8
Engine Circuit Breaker ......................................... 8
Generator
Break-In
Procedure
............................................
9
BCD
Generator
Single
Phase
.............................................
33
Description .................................................................
33
Circuit Breaker ..........................................................
.33
No-load Voltage Adjustment .....................................
.34
Integral Controller (I.C.) ........................................ , ... 35
Testing the Battery Charging Circuit ......................... 35
Lay-up
and
Recommissioning
...........................................
36
General ...................................................................... .36
Description ................................................................... 9
After
Start-up ............................................................... 9
Check List .................................................................... 9
Generator Adjustments ................................................. 9
The
Daily
Routine
..............................................................
10
Check List .................................................................. 10
Start
the Generator ..................................................... 10
Maintenance
Schedule
.....................................................
11
Engine
Cooling
Circuit
......................................................
13
Fresh Water Cooling System ...................................... 36
Description .................................................................
13
Lubrication System ................................................... .36
Fresh Water Circuit .................................................... 14
Fuel System ................................................................ 36
Raw Water Circuit .....................................................
.36
Intake Manifold and Through-hull Exhaust.. ............. 36
Coolant Recovery Tank ....................................... 14
Changing Coolant. ...................................................... 14
To Refill the Coolant. .......................................... 14
Generator
End
............................................................ 37
Thermostat. ................................................................. 14
Starter Motor .............................................................. 37
To Replace The Thermostat ................................ 14
Cylinder Lubrication .................................................. 37
Raw Water Cooling Circuit.. ......................................
15
Spares ......................................................................... 37
Raw Water
Pump .................................................
15
Batteries ................................ : ..................................... 37
Changing the Raw Water Pump Impeller ...........
15
Recommissioning ...................................................... .37
Specifications
....
...............................................................
.38
Shore
Power
Connections
.................................................
39
Parts
Identification
..........................................................
.40
Standard
Torques
4.0
KW
BCD
Torque
Table
...................
.41
Heat Exchanger ..........................................................
15
Zinc Anode ..........................................................
15
Heat Exchanger Service ......................................
15
Fuel
System
.......................................................................
16
Diesel Fuel ................................................................. 16
Fuel Water
Separator .................................................. 16
Metric
Conversions
..........................................................
.42
Suggested
Spare
Parts
........
..............................................
44
Fuel Lift Pump ........................................................... 16
Fuel Injection Pump ................................................... 16
Fuel Filters .................................................................
17
Changing the Fuel Filter .................................... .17
~
WESTERBEKE
Engines & Generators
1
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