
"( tit Ii " ~ ~ ~ ~ II' -t '" o q IitD"'" OPERATORS MANUAL DIESEL GENERATORS .--. . . ~ MOBILE AND INDUSTRIA
GENERATOR CONTROL PANELS DESCRIPTION OF SWITCHES This manually controlled series of WESTERBEKE diesel generators is equipped with toggle switches on t
PREPARATIONS FOR INITIAL START-UP PREST ART INSPECTION This section of the manual provides the operator with prepa-ration, initial starting, break-in,
STARTING I STOPPING PROCEDURE THE STARTING SYSTEM Westerbeke diesel generators use electric starters assisted by glow plugs for both normal and cold w
THE DAILY OPERATION CHECK LIST Follow this check list each day before starting your generator. o Record the hourrneter reading in your log (engine hou
SCHEDULED MAINTENANCE Fuel Supply Fuel/Water Separator Engine Oil Level Coolant Level Drive Belts MAINTENANCE SCHEDULE A WARNING: Never attempt to per
SCHEDULED MAINTENANCE Coolant System Air Intake Filter Electric Fuel Lift Pump DC Alternator *Fuellnjectors *Starter Motor *Preheat Circuit *Engine Cy
· ENGINE COOLING CIRCUIT DESCRIPTION Westerbeke diesel engines are designed and equipped for fresh water cooling. Heat produced in the engine by combu
ENGINE COOLING CIRCUIT Refilling the Antifreeze Coolant System Re-install the engine block drain plug. Close the drain pluglpetcock on the radiator. P
FUEL SYSTEM DIESEL FUEL Use No.2 diesel fuel with a cetane rating of 45 or higher. Do not use kerosene or home heating fuel. FUELnMATERSEPARATOR A pri
FUEL SYSTEM FUEL FILTERS The fuel injection pump and the fuel injectors are precisely manufactured and they must receive clean diesel fuel, free from
CALIFORNIA PROPOSITION 65 WARNING Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defec
FUEL SYSTEM BLEEDING (PRIMING) THE FUEL SYSTEM/20.0 KW AND 25.0 KW There is one bleed point in the on-engine fuel system to open for the removal of ai
ENGINE OIL CHANGE Engine Oil Change 1. Draining the Oil Sump. Discharge the used oil through the sump drain hose (attached to the front of the engine
REMOTE OIL FILTER (OPTIONAL) INSTALLATION This popular accessory is used to relocate the engine's oil fil-ter from the engine to a more convenien
DC ELECTRICAL SYSTEM ENGINE 12·VOLT DC CONTROL CIRCUIT The engine has a 12 volt DC electrical control circuit that is shown on the wiring diagrams tha
DC ELECTRICAL SYSTEM! ALTERNATOR DESCRIPTION The charging system consists of an alternator with a voltage regulator, an engine DC wiring harness, a mo
DC ELECTRICAL SYSTEM/ALTERNATOR E. Now check the voltage between the alternator output terminal (B+) and ground. If the circuit is good, the voltage a
STARTER MOTOR DESCRIPTION The starting system includes the battery, starter motor, solenoid, and starter button. When the starter button on the instru
STARTER MOTOR " IGNITION ACTIVATION TERMINAL ~""""'----,(M) TERMINAL Test again by jumping the two large terminal studs.
20 BEDAR /25 BEDR #44752 WIRING DIAGRAM WATER li!flfATURE ~~~ AI TERNAIQR .O"~2.YQC ~ ~.,r:<:D WATER :It!IlIIlRAIURE :::~;:~0 ~~ ~h ". ~:
r I L III·Z 20 BEDAR /25 BEDR #44752 WIRING DIAGRAM :+ • BATTERY 12·2.VOC r : BATTERY CIRCUIT I SWITCH BREAKER L I STARTER r~ I STARTER I ISOLENOIDI &
SAFETY INSTRUCTIONS INTRODUCTION Read this safety manual carefully. Most accidents are caused by failure to follow fundamental rules and precautions.
I II. BRN '-<ji EXC. • "'VIO~~ '" ~:\.,. :" .,," :-16t0Jl 0 I II' In 32 BEDAR #44753 WIRING DIAGRAM WATER
CIRCUIT 8REAKER 32 BEDAR #44753 WIRING DIAGRAM II 8ATTERY SWITCH I STARTER ~ ______ ~r~~~ ____________ ~~~~~~ __ ~ r I EMERGENCY I I STOP L I SWITC
REMOTE CONTROL PANEL REMOTE CONTROL PANEL (REAR VIEW) ,--------_ .. _ .. _ .. _ .. _ .. _ .. _ .. _ .. _ .. _ .. _ .. _ .. _ .. _ .. _ .. _ .. _ .. _
ELECTRIC GOVERNOR ADJUSTMENTS DESCRIPTION The system is composed of three basic components: 1. Controller. Mounted in the instrument panel. 2. MPu. In
Problem System appears dead. (No actuator movement) Engine runs, but at idle speed Actuator lever goes to full extension when the preheat switch is de
ENGINE TROUBLESHOOTING The following troubleshooting table describes certain problems relating to engine service, the probable causes of these prob-le
ENGINE TROUBLESHOOTING Problem Probable Cause Verification/Remedy Generator engine overheats/shuts down. 1. Coolant not circulating. 1. Thermostat -re
ENGINE ADJUSTMENTS NOTE: WESTERBEKE recommends that the following engine adjust-ments be performed by a competent engine mechanic. The information be
ENGINE ADJUSTMENTS TORQUING CYLINDER HEAD BOLTS Tighten the cylinder head bolts according to the sequence shown in the illustration below. Make sure t
ENGINE ADJUSTMENTS If the pressure is different from the standard value, adjust to the specified pressure by increasing or decreasing the thick-ness o
SAFETY INSTRUCTIONS . BATTERY EXPLOSION A WARNING: Battery explosion can cause injury or death! • Do not smoke or allow an open flame near the battery
GenRemot CALIBn A'JION NOTE: THIS DATA APPLIES ONLY TO e IlH THE OPTIONAL GenRemote CONTROLS The unit consists of a Power Logic Module, Display P
GenRemote CONTROL STATION IMPORTANT! The generator must be running and the system fully operational before the calibration mode can be accessed. &apo
GenRemote WIRING DIAGRAM Figure -20 Westerbeke Wiring for Westerbeke Harness and Plug Asst. Block Ground LAND BASED UNITS WhffelRed /UMP ESS TOEXH • E
D GenRemote INSTALLATION DIAGRAM GenRe mote Electrical 'Box Note: GenRemote uses engine oil pressure and AC voltage to recognize the engine is ru
GenRemote SPECIFICATIONS DC OPERATING VOLTAGES ... 12 OR 24 vec DC CURRENT REQUIREMEN
POWER TAKE OFF SYSTEMS POWER TAKE OFF ADAPTER A power take off adapter can be attached to the generator . backend. This adapter allows access to the
GENERATOR INFORMATION USE OF ELECTRIC MOTORS The power required to start an electric motor is considerably more than is required to keep it running af
THE BE GENERATOR SINGLE AND THREE PHASE DESCRIPTION This generator is a four-pole, brushless, self-excited genera-tor which requires only the driving
INTERNAL WIRING SCHEMATICS SINGLE PHASE r--·----------, 1 EXCITER I STATOR I I r-----~----~-----, RED I I I I I I I EXCITER I ROTOR FIELD I I 1
GENERATOR AC VOLTAGE CONNECTIONS AC VOLTAGE CONNECTIONS NOTE: The frame ground wire (white/green) must be prop-erly positioned when changing the AC ou
TABLE OF CONTENTS Parts Identification ... .2 DC Electrical System/Alternator ... .20 Intro
GENERATOR AC VOLTAGE CONNECTIONS DESCRIPTION . The regulator is equipped with seven numbered terminals (0 to 6) and their related brass jumpers. The i
GENERATOR AC VOLTAGE CONNECTIONS BE THREE PHASE 6 STU,D /12 WIRE TERMINAL BLOCKS NOTE: For ouput leads from the AC terminal block use terminal ends fo
GENERATOR VOLTAGE REGULATOR ADJUSTMENTS [THREE PHASE] Description The voltage regulator is an advanced design which ensures optimum AC generator perfo
BE TROUBLESHOOTING NOTE: AC GENERATOR TROUBLESHOOTING MUST BE PERFORMED WITH THE ENGINE OPERATING AT 60 HZ. FAULT PROBABLE CAUSE NO AC VOLTAGE OUTPUT
SPECIFICATIONS WESTERBEKE 20 KW GENERATOR SPECIFICATIONS Engine Type Aspiration Governor Combustion Chamber Bore & Stroke Piston Displacement Firi
SPECIFICATIONS WESTERBEKE 2d KW GENERATOR ELECTRICAL SYSTEM AC GENERATOR (3 Phase) Starting Battery Battery Capacity DC Charging Alternator Starter St
SPECIFICATIONS WESTERBEKE 25 KW GENERATOR SPECIFICATIONS Engine Type Aspiration Govemor Combustion Chamber Bore & Stroke Piston Displacement Firin
SPECIFICATIONS WESTERBEKE 25 KW GENERATOR ELECTRICAL SYSTEM Starting Battery 12-Volt, (-) negative ground Battery Capacity 400 -600 Cold Cranking Amps
SPECIFICATIONS WESTERBEKE 32 KW GENERATOR SPECIFICATIONS Engine Type Aspiration Governor Combustion Chamber Bore & Stroke Piston Displacement . Rr
SPECIFICATIONS WESTERBEKE 32 KW GENERATOR ELECTRICAL SYSTEM Starting Battery Battery Capacity DC Charging Alternator Starter Starting Aid DC No-Load C
EMERGENCY STOP SWITCH FRONT RADIATOR OPTIONAL SlOE' OIL Fill FRONT PARTS IDENTIFICATION 32 KW ILLUSTRATED AIR INTAKE .>n.L ... " ... ST
COMPONENT Cylinder head bolts Cylinder head cover Connecting rod cap Main bearing cap Camshaft thrust plate Idler Gear Rocker arm assembly TIming gear
STANDARD HARDWARE TORQUES NOTE: Unless stated otherwise for a specific assembly, use the following torque values when tightening standard hardware. Gr
STANDARD AND METRIC CONVERSION DATA LENGTH-DISTANCE Inches (in) x 25.4 = Millimeters (mm) x .0394 = Inches Feet (ft) x .305 = Meters (m) x 3.281 = Fee
SUGGESTED SPARE PARTS Carry Only Genuine Westerbeke Spare Parts Thermostat and Always carry a spare set. Air Intake Cleaner/Filter Service every 100 o
Engines & Generators 1084WMDW504
INTRODUCTION This WESTERBEKE Diesel Generator is a product of WESTERBEKE's long years of experience and advanced technology. We take great pride
INTRODUCTION SERIAL NUMBER LOCATION The engine and generator serial numbers and model numbers are located on a decal on the generator housing. Take th
FUEL, ENGINE OIL AND ENGINE COOLANT FUEL A CAUTION: Use number 2 diesel fuel with a cetane rating of 45 Dr higher. Care Of The Fuel Supply Use only cl
Komentáře k této Příručce