Westerbeke 25.0 BEDR 50 HERTZ Specifikace

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"(
tit
Ii
"
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~
~
II'
-t
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o q
IitD"'"
OPERATORS
MANUAL
DIESEL
GENERATORS
.--.
. .
~
MOBILE
AND
INDUSTRIAL
.
--
20.0
KW
BEDAR
60
Hz
16.0
KW
BEDAR
50
Hz
25.0
KW
BEDR
60
Hz
20.0
KW
BEDR
50
Hz
32.0
KW
BEDAR
60
Hz
25.
BEDAR
50
Hz
PUBLICATION NO. 049519
FIRST EDITION
MAY 2004
WESTERBEKE
CORPORATION·
150 JOHN HANCOCK ROAD
MYLES STANDISH INDUSTRIAL
PARK·
TAUNTON
MA
02780
WEBSITE: WWW.WESTERBEKE.COM
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Strany 1 - OPERATORS

"( tit Ii " ~ ~ ~ ~ II' -t '" o q IitD"'" OPERATORS MANUAL DIESEL GENERATORS .--. . . ~ MOBILE AND INDUSTRIA

Strany 2 - WARNING

GENERATOR CONTROL PANELS DESCRIPTION OF SWITCHES This manually controlled series of WESTERBEKE diesel generators is equipped with toggle switches on t

Strany 3 - INSTRUCTIONS

PREPARATIONS FOR INITIAL START-UP PREST ART INSPECTION This section of the manual provides the operator with prepa-ration, initial starting, break-in,

Strany 4

STARTING I STOPPING PROCEDURE THE STARTING SYSTEM Westerbeke diesel generators use electric starters assisted by glow plugs for both normal and cold w

Strany 5 - CONTENTS

THE DAILY OPERATION CHECK LIST Follow this check list each day before starting your generator. o Record the hourrneter reading in your log (engine hou

Strany 6 - IDENTIFICATION

SCHEDULED MAINTENANCE Fuel Supply Fuel/Water Separator Engine Oil Level Coolant Level Drive Belts MAINTENANCE SCHEDULE A WARNING: Never attempt to per

Strany 7 - INTRODUCTION

SCHEDULED MAINTENANCE Coolant System Air Intake Filter Electric Fuel Lift Pump DC Alternator *Fuellnjectors *Starter Motor *Preheat Circuit *Engine Cy

Strany 8

· ENGINE COOLING CIRCUIT DESCRIPTION Westerbeke diesel engines are designed and equipped for fresh water cooling. Heat produced in the engine by combu

Strany 9 - & Generators

ENGINE COOLING CIRCUIT Refilling the Antifreeze Coolant System Re-install the engine block drain plug. Close the drain pluglpetcock on the radiator. P

Strany 10 - CONTROL

FUEL SYSTEM DIESEL FUEL Use No.2 diesel fuel with a cetane rating of 45 or higher. Do not use kerosene or home heating fuel. FUELnMATERSEPARATOR A pri

Strany 11 - START-UP

FUEL SYSTEM FUEL FILTERS The fuel injection pump and the fuel injectors are precisely manufactured and they must receive clean diesel fuel, free from

Strany 12 - PROCEDURE

CALIFORNIA PROPOSITION 65 WARNING Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defec

Strany 13 - SHUTDOWN

FUEL SYSTEM BLEEDING (PRIMING) THE FUEL SYSTEM/20.0 KW AND 25.0 KW There is one bleed point in the on-engine fuel system to open for the removal of ai

Strany 14 - SCHEDULE

ENGINE OIL CHANGE Engine Oil Change 1. Draining the Oil Sump. Discharge the used oil through the sump drain hose (attached to the front of the engine

Strany 15 - Engines & Generators

REMOTE OIL FILTER (OPTIONAL) INSTALLATION This popular accessory is used to relocate the engine's oil fil-ter from the engine to a more convenien

Strany 16 - CIRCUIT

DC ELECTRICAL SYSTEM ENGINE 12·VOLT DC CONTROL CIRCUIT The engine has a 12 volt DC electrical control circuit that is shown on the wiring diagrams tha

Strany 17

DC ELECTRICAL SYSTEM! ALTERNATOR DESCRIPTION The charging system consists of an alternator with a voltage regulator, an engine DC wiring harness, a mo

Strany 18 - Generators

DC ELECTRICAL SYSTEM/ALTERNATOR E. Now check the voltage between the alternator output terminal (B+) and ground. If the circuit is good, the voltage a

Strany 19

STARTER MOTOR DESCRIPTION The starting system includes the battery, starter motor, solenoid, and starter button. When the starter button on the instru

Strany 20 - WESTERBEKE

STARTER MOTOR " IGNITION ACTIVATION TERMINAL ~""""'----,(M) TERMINAL Test again by jumping the two large terminal studs.

Strany 21 - Pressure

20 BEDAR /25 BEDR #44752 WIRING DIAGRAM WATER li!flfATURE ~~~ AI TERNAIQR .O"~2.YQC ~ ~.,r:<:D WATER :It!IlIIlRAIURE :::~;:~0 ~~ ~h ". ~:

Strany 22 - (OPTIONAL)

r I L III·Z 20 BEDAR /25 BEDR #44752 WIRING DIAGRAM :+ • BATTERY 12·2.VOC r : BATTERY CIRCUIT I SWITCH BREAKER L I STARTER r~ I STARTER I ISOLENOIDI &

Strany 23 - ELECTRICAL

SAFETY INSTRUCTIONS INTRODUCTION Read this safety manual carefully. Most accidents are caused by failure to follow fundamental rules and precautions.

Strany 24 - ALTERNATOR

I II. BRN '-<ji EXC. • "'VIO~~ '" ~:\.,. :" .,," :-16t0Jl 0 I II' In 32 BEDAR #44753 WIRING DIAGRAM WATER

Strany 25 - SYSTEM/ALTERNATOR

CIRCUIT 8REAKER 32 BEDAR #44753 WIRING DIAGRAM II 8ATTERY SWITCH I STARTER ~ ______ ~r~~~ ____________ ~~~~~~ __ ~ r I EMERGENCY I I STOP L I SWITC

Strany 26 - . \ n

REMOTE CONTROL PANEL REMOTE CONTROL PANEL (REAR VIEW) ,--------_ .. _ .. _ .. _ .. _ .. _ .. _ .. _ .. _ .. _ .. _ .. _ .. _ .. _ .. _ .. _ .. _ .. _

Strany 27 - STARTER

ELECTRIC GOVERNOR ADJUSTMENTS DESCRIPTION The system is composed of three basic components: 1. Controller. Mounted in the instrument panel. 2. MPu. In

Strany 28 - "

Problem System appears dead. (No actuator movement) Engine runs, but at idle speed Actuator lever goes to full extension when the preheat switch is de

Strany 29 - -+-----..!!!..{

ENGINE TROUBLESHOOTING The following troubleshooting table describes certain problems relating to engine service, the probable causes of these prob-le

Strany 30 - :"

ENGINE TROUBLESHOOTING Problem Probable Cause Verification/Remedy Generator engine overheats/shuts down. 1. Coolant not circulating. 1. Thermostat -re

Strany 31 - ~I~I'-'.'~

ENGINE ADJUSTMENTS NOTE: WESTERBEKE recommends that the following engine adjust-ments be performed by a competent engine mechanic. The information be

Strany 32 - 116REDI¥I

ENGINE ADJUSTMENTS TORQUING CYLINDER HEAD BOLTS Tighten the cylinder head bolts according to the sequence shown in the illustration below. Make sure t

Strany 33 - ADJUSTMENTS

ENGINE ADJUSTMENTS If the pressure is different from the standard value, adjust to the specified pressure by increasing or decreasing the thick-ness o

Strany 34 - TROUBLESHOOTING

SAFETY INSTRUCTIONS . BATTERY EXPLOSION A WARNING: Battery explosion can cause injury or death! • Do not smoke or allow an open flame near the battery

Strany 35

GenRemot CALIBn A'JION NOTE: THIS DATA APPLIES ONLY TO e IlH THE OPTIONAL GenRemote CONTROLS The unit consists of a Power Logic Module, Display P

Strany 36

GenRemote CONTROL STATION IMPORTANT! The generator must be running and the system fully operational before the calibration mode can be accessed. &apo

Strany 37 - CLEARANCE

GenRemote WIRING DIAGRAM Figure -20 Westerbeke Wiring for Westerbeke Harness and Plug Asst. Block Ground LAND BASED UNITS WhffelRed /UMP ESS TOEXH • E

Strany 38 - ADAPTER~

D GenRemote INSTALLATION DIAGRAM GenRe mote Electrical 'Box Note: GenRemote uses engine oil pressure and AC voltage to recognize the engine is ru

Strany 39

GenRemote SPECIFICATIONS DC OPERATING VOLTAGES ... 12 OR 24 vec DC CURRENT REQUIREMEN

Strany 40 - Electtical Hook-Up

POWER TAKE OFF SYSTEMS POWER TAKE OFF ADAPTER A power take off adapter can be attached to the generator . backend. This adapter allows access to the

Strany 41

GENERATOR INFORMATION USE OF ELECTRIC MOTORS The power required to start an electric motor is considerably more than is required to keep it running af

Strany 42 -

THE BE GENERATOR SINGLE AND THREE PHASE DESCRIPTION This generator is a four-pole, brushless, self-excited genera-tor which requires only the driving

Strany 43 - 1 &

INTERNAL WIRING SCHEMATICS SINGLE PHASE r--·----------, 1 EXCITER I STATOR I I r-----~----~-----, RED I I I I I I I EXCITER I ROTOR FIELD I I 1

Strany 44 - •••••••••

GENERATOR AC VOLTAGE CONNECTIONS AC VOLTAGE CONNECTIONS NOTE: The frame ground wire (white/green) must be prop-erly positioned when changing the AC ou

Strany 45 - SYSTEMS

TABLE OF CONTENTS Parts Identification ... .2 DC Electrical System/Alternator ... .20 Intro

Strany 46 - INFORMATION

GENERATOR AC VOLTAGE CONNECTIONS DESCRIPTION . The regulator is equipped with seven numbered terminals (0 to 6) and their related brass jumpers. The i

Strany 47 - H:I-----.:

GENERATOR AC VOLTAGE CONNECTIONS BE THREE PHASE 6 STU,D /12 WIRE TERMINAL BLOCKS NOTE: For ouput leads from the AC terminal block use terminal ends fo

Strany 48 - 'I

GENERATOR VOLTAGE REGULATOR ADJUSTMENTS [THREE PHASE] Description The voltage regulator is an advanced design which ensures optimum AC generator perfo

Strany 49 - CONNECTIONS

BE TROUBLESHOOTING NOTE: AC GENERATOR TROUBLESHOOTING MUST BE PERFORMED WITH THE ENGINE OPERATING AT 60 HZ. FAULT PROBABLE CAUSE NO AC VOLTAGE OUTPUT

Strany 50

SPECIFICATIONS WESTERBEKE 20 KW GENERATOR SPECIFICATIONS Engine Type Aspiration Governor Combustion Chamber Bore & Stroke Piston Displacement Firi

Strany 51

SPECIFICATIONS WESTERBEKE 2d KW GENERATOR ELECTRICAL SYSTEM AC GENERATOR (3 Phase) Starting Battery Battery Capacity DC Charging Alternator Starter St

Strany 52 - '*

SPECIFICATIONS WESTERBEKE 25 KW GENERATOR SPECIFICATIONS Engine Type Aspiration Govemor Combustion Chamber Bore & Stroke Piston Displacement Firin

Strany 53 - -----1

SPECIFICATIONS WESTERBEKE 25 KW GENERATOR ELECTRICAL SYSTEM Starting Battery 12-Volt, (-) negative ground Battery Capacity 400 -600 Cold Cranking Amps

Strany 54 - SPECIFICATIONS

SPECIFICATIONS WESTERBEKE 32 KW GENERATOR SPECIFICATIONS Engine Type Aspiration Governor Combustion Chamber Bore & Stroke Piston Displacement . Rr

Strany 55

SPECIFICATIONS WESTERBEKE 32 KW GENERATOR ELECTRICAL SYSTEM Starting Battery Battery Capacity DC Charging Alternator Starter Starting Aid DC No-Load C

Strany 56

EMERGENCY STOP SWITCH FRONT RADIATOR OPTIONAL SlOE' OIL Fill FRONT PARTS IDENTIFICATION 32 KW ILLUSTRATED AIR INTAKE .>n.L ... " ... ST

Strany 57

COMPONENT Cylinder head bolts Cylinder head cover Connecting rod cap Main bearing cap Camshaft thrust plate Idler Gear Rocker arm assembly TIming gear

Strany 58

STANDARD HARDWARE TORQUES NOTE: Unless stated otherwise for a specific assembly, use the following torque values when tightening standard hardware. Gr

Strany 59 - _______

STANDARD AND METRIC CONVERSION DATA LENGTH-DISTANCE Inches (in) x 25.4 = Millimeters (mm) x .0394 = Inches Feet (ft) x .305 = Meters (m) x 3.281 = Fee

Strany 60

SUGGESTED SPARE PARTS Carry Only Genuine Westerbeke Spare Parts Thermostat and Always carry a spare set. Air Intake Cleaner/Filter Service every 100 o

Strany 63 - SUGGESTED

Engines & Generators 1084WMDW504

Strany 64

INTRODUCTION This WESTERBEKE Diesel Generator is a product of WESTERBEKE's long years of experience and advanced technology. We take great pride

Strany 65

INTRODUCTION SERIAL NUMBER LOCATION The engine and generator serial numbers and model numbers are located on a decal on the generator housing. Take th

Strany 66 - 1084WMDW504

FUEL, ENGINE OIL AND ENGINE COOLANT FUEL A CAUTION: Use number 2 diesel fuel with a cetane rating of 45 Dr higher. Care Of The Fuel Supply Use only cl

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